Rockwell Industrial Plants Limited

Capacity     :       10L- 150L

Type           :       Skid mounted (Ready to use)

SPECIFICATIONS:

Biomedical waste management process is essential for healthcare institutions striving to prevent and combat hospital-acquired infections and other biohazards. Sambion has developed the IMS range to meet the needs of medical centres, clinics, hospitals and laboratories of all sizes generating anywhere from a few kilos to several tonnes of biohazardous waste per day.

Capacity     :       60 L to 2000L

Type           :      Vertical Cylindrical

SPECIFICATIONS:

• Fully automated machine with PLC control panel and online printer
•  Operating temperature up to 110⁰C+
•  Automatic door operating  mechanism
•  Provided with State of Art  waste shredding mechanism
•  High temperature resistant silicon gasket
•  Silent vacuum pump
•  Multiple pre programmed cycle option
•  Leakage test
•  Low start up time
•  With audio & visual alarm
•  Steam Generator – Optional Item
•  Microwave Generator 
•  Microbial inactivation Spore up to 6log10, Virus up to 6log10 in compliance with STAATT and NFX30-503

Based on innovative technology which combines grinding

with microwave sterilization, Sambion machines are ultra-

compact and completely automated. No prior segregation of waste is required. This equipment can transform all types of clinical by-products into sterilized, inert and unrecognisable waste within its single, unique vessel. Once the biomedical waste has been processed, it can then be considered normal municipal waste without any biological risk to anyone handling it. Sambion solutions provide traceability, safety and a guaranteed level of sterilization. They can also provide a massive reduction in the cost of waste removal compared to other standard solutions (collection, incinerators, autoclaves, chemicals).

Horizontal Cylindrical/ Rectangular Sterilizers/ Autoclaves

Capacity     :       100L to 5000L and beyond

Type           :       Horizontal Cylindrical/ Rectangular

SPECIFICATIONS:

Ø  All inner parts are of Stainless Steel quality AISI 304/ 316/ 316L or above

Ø  Made up of high quality stainless steel material

Ø  Door is of stainless steel clad plate with silicon rubber gasket to withstand high temperature  and pressure

Ø  Easy radial locking or Sliding Door mechanism

Ø  Provided with safety valves, pressure- vacuum gauge, digital temperature, steam/ air outlet

Ø  Inbuilt or external boiler

Ø  Automated machine with PLC multi-cycle option, electric Control panel with printer

Ø  Vacuum Purging provided. Kill kinetics achieved @ 1x 10 -6 in compliance  with CPCB/ Global Norms.

PREVACUUM AIR STERILIZATION

All air that leaves the chamber prior to sterilization is treated as highly infectious and passes through a stringent biological decontamination system that renders the air sterile.

STERILIZATION BY FILTRATION

Pre-vacuum air is sterilized by

passing it through a 0.2 μm biological filter. In order to maintain proper and effective filtration, the filter is sterilized in-place during every sterilization cycle.

SAFETY FEATURES :

Double locking safety device prevents door from opening at high pressure and high temperature, Control lock-out switch prevents starting a cycle if door is not properly locked

STEAM SUPPLY :   Saturated steam can be supplied to the autoclave from building.

Type           Vertical / Horizontal - Cylindrical

Capacity               12 L – 2000 L

SPECIFICATIONS:

• All inner parts are of Stainless Steel quality AISI 304/ 316/ 316L  or above
• Fully automated machine with PLC control panel and online printer
• Operating temperature at 126-140 deg C
•  Automatic door operating  mechanism
•  Provided with State of Art  waste shredding mechanism
•  High temperature resistant silicon gasket
•  Provided with water film vacuum pump
•  Leakage test & Bowie+ Dick Test
•  Low start up time
• With audio & visual alarm
• Steam Generator (Optional)
• Duty Cycle : Loading,   Shredding, Vacuum Purging (over 99% Air Expulsion), Sterilization, Exhaust Drying Cycle, Vacuum Breaking, Unloading
• Microprocessor PLC (Color Touch Screen) controlled Operations : High Speed Cycle with Vacuumpurging  @ 135⁰C, Slow Speed Cycle with Vacuum purging @ 126⁰C  (if needed,) Bowie + Dick Test, Leakage Test, High Speed Cycle without shredding @ 135⁰C,  Slow Speed Cycle without shredding @ 126⁰C  (if needed),  numeral Operator’s Choice cycles
•  Microbial Inactivation: Exceed STAATT Level III (99.9999%)
• Waste volume reduction: 60-80%
•  Cycle time: 30 min to 75 min
•  Application:         Hospital, Healthcare centre, Waste Medical Hospital installation as well as medical waste treatment facilities
• Features: Shredding and sterilization in a closed and compact system, built-in shredder easy to disassemble

On-site Medical Waste Disposal Solution for Hospitals Integrated autoclave with shredder (IAS Series) is an ideal solution for hospitals and healthcare centers to safely dispose infectious medical waste. First of all, IAS is a system integrated with autoclave and shredder, which completes the sterilization process and shredding process in one closed vessel, so that it ensures a clean ambient and safe operation. Secondly, IAS has a complete automated treatment process, thus the reliance of a professional operation team can be substantially reduced. Moreover, thanks to Sambion’s compact and practical design, IAS requires a minimum space to install and a basic infrastructure to operate. Therefore, hazardous medical waste can always be treated in hospital and healthcare centers in time without transportation of medical waste or secondary risk of infection.

Capacity     :       25 to 300kg/ hr & above

SPECIFICATIONS:

• Low speed- low noise
• Blades are abrasion resistant graded steel- duly heat treated
• Charging door and waste removal doors are  easy operable complete with door opening safety mechanism – thus preventing any aerosol escaping
• Provided with manual bag/ bucket filling mechanism
• Provided with reverse rotation mechanism
• Provided with PLC Panel and emergency stop switch
• Provided with Audio- Video alarm
• Biomedical waste shredding machine is used to destroy waste such as Syringes, scalpels, glass vials, blades, plastics, catheters, broken ampules, intravenous sets/bottles, blood bags, gloves, bandages etc.
• Shredding is a process by which waste is de shaped or cut in to smaller pieces, so as to make the waste unrecognizable. It helps in prevention of reuse of noninfectious Biomedical waste and also acts as identifier that the waste is safe to depose off.
• Biomedical Waste Shredder. ... Shredding is a process by which waste material is deshaped /cut in to smaller pieces, so as to make waste unrecognizable. It helps in prevention of reuse of biomedical plastic waste and also acts as identifier that the waste is safe to dispose off.

Horizontal Cylindrical/ Rectangular Sterilizers/ Autoclaves

SPECIFICATIONS:

Ø  All inner parts are of Stainless Steel quality AISI 304/ 316/ 316L or above

Ø  Made up of high quality stainless steel material

Ø  Door is of stainless steel clad plate with silicon rubber gasket to withstand high temperature  and pressure

Ø  Easy radial locking or Sliding Door mechanism

Ø  Provided with safety valves, pressure- vacuum gauge, digital temperature, steam/ air outlet

Ø  Inbuilt or external boiler

Ø  Automated machine with PLC multi-cycle option, electric Control panel with printer

Ø  Vacuum Purging provided

Ø  Kill kinetics achieved @ 1x 10 -6 in compliance  with CPCB/ Global Norms

PREVACUUM AIR STERILIZATION

All air that leaves the chamber prior to sterilization is treated as highly infectious and passes through a stringent biological decontamination system that renders the air sterile.

STERILIZATION BY FILTRATION

Pre-vacuum air is sterilized by

passing it through a 0.2 μm biological filter. In order to maintain proper and effective filtration, the filter is sterilized in-place during every sterilization cycle.

SAFETY FEATURES :

Double locking safety device prevents door from opening at high pressure and high temperature, Control lock-out switch prevents starting a cycle if door is not properly locked

STEAM SUPPLY :   Saturated steam can be supplied to the autoclave from building.

Capacity     :       10L- 150L

Type           :       Skid mounted (Ready to use)

SPECIFICATIONS:

Type                             :     Horizontal – Rectangular

TECHNOLOGY             :     Non-Burn Microwave Disinfection with Shredder

Capacity (Kgs/Hour)  :     5, 10, 17, 25, 35, 50 & above

Duty :   (i) Bio-Medical Waste, (ii) Large Kitchen Waste, (iii) General Household Waste

SPECIFICATIONS:

 All inner parts are of Stainless-Steel quality AISI 304 (duly insulated)

Fully automated machine with PLC control panel and online printer
TYPE OF WASTE    Yellow Bag Waste     
                            Red Bag Waste

 Shredding Cycle (Only)           
Microprocessor PLC (Color Touch Screen) controlled Operations

Pre-programmed cycle options, as follows:

       F1 – Yellow Bag Cycle with Shredding 

       F2 – Yellow Bag Cycle without Shredding 

       F3 – Red Bag Cycle with Shredding 

       F4 – Red Bag Waste Cycle without Shredding 

       F5 – Shredding Cycle

       F6 – Leakage Test & F7 – Operator’s Choice (2 cycles)

A.  INTEGRATED AUTOCLAVE WITH INBUILT SHREDDER – IAS

for Bio-Medical Waste Disposal Duty   (MODEL SERIES : IAS 200)

Type           Vertical / Horizontal - Cylindrical

Capacity               12 L – 2000 L

SPECIFICATIONS:

•  All inner parts are of Stainless Steel quality AISI 304/316/ 316L  or above
•  Fully automated machine with PLC control panel and online printer
• Operating temperature at 126-140 deg C
•  Automatic door operating  mechanism
• Provided with State of Art  waste shredding mechanism
• High temperature resistant silicon gasket
• Provided with water film vacuum pump
• Leakage test & Bowie+ Dick Test
• Low start up time
• With audio & visual alarm
• Steam Generator (Optional)
• Duty Cycle : Loading,   Shredding, Vacuum Purging (over 99% Air Expulsion), Sterilization, Exhaust Drying Cycle, Vacuum Breaking, Unloading
• Microprocessor PLC (Color Touch Screen) controlledOperations : High Speed Cycle with Vacuum purging  @ 135⁰C, Slow Speed Cycle with Vacuum purging @ 126⁰C  (if needed,) Bowie + Dick Test, Leakage Test, High Speed Cycle without shredding@ 135⁰C,  Slow Speed Cycle without shredding @ 126⁰C  (if needed),  numeral Operator’s Choice cycles
• Microbial Inactivation: Exceed STAATT Level III (99.9999%)
• Waste volume reduction: 60-80%
• Cycle time: 30 min to 75 min
•  Application:
• Hospital
• Healthcare centre
• Waste Medical
• Hospital installation as well as medical waste treatment facilities
• Features: Shredding and sterilization in a closed and compact system, built-in shredder easy to disassemble