Rockwell Industrial Plants Limited

Horizontalhighpressurehighvacuum(prevacuumandpostvacuumthroughsuitablevacuumpumpandSScondenser).Theautoclaveinnerchamberminimum of 600 x 1000 x 1500 mm (WxHxD).Thechabermaterialmade of AISI 316 Inbuilt steam generator,outercoverflushmountingsofAISI304.Thestand/skid shall be SS 304.Theautoclavecomewith electrically operatedsteamgenerator fromsameOEMofadequatecapacitywithsensorsforautomaticandsafeoperation.inbuilt auto-aterfeedingsystemincludingpump,automaticwaterlevelcontrol,lowand high water level control, low and high water level cut-ff(both).DoorsDouble Door Pass through Type.The doorsHorizontalSlidingtypeviaelectropneumatic control.DoorsSS316LwithMSreinforcementshavingminimum12mmthickness.ChamberwithCNCMachineGroovedFlangewithoutanyweldsofjointstoaccommodateGasketinthegrooe.Thegasketpressurizedagainstthedooronceslidingdoorisclosed.Aftercyclecompletionthegasketshouldbedepressurized. end to end gastight bio-sealing between sterile and non-terilearea.Panelling covertheentireautoclaveincludingloadingandunloadingsides.easilyremovable forinspectionandserviceforrepairandmaintenance.Thejacketworkingpressure should be 1.2 to 2.0kg/sq.cm.The design temperature should be 100-150°C.The working temperature 110-135°C.Theequipmentcoolingsystem adequate enough to bring the autoclaving temperature to room temperature within 1-2 hours after bend of sterilisation cycle. Air Compressor of suitable capacityinbuilt.Avacuumpumpsuitableforthecapacityofsterilizermaintenance free and low noise level.Computer connectivity porttobethepartofequipment for remote viewing and controlling of sterilizationcycleanddatamanagement of previous cyclesandforservice.Necessaryhardware(brandedPCwithprinter) interfaceboards,cables&connectors,softwarealongwithlicensestobeincluded.The sterilizer automatic autoclaving cycle operationsthroughProgrammableLogic Controller (PLC). online printing and backup facilityfordatastoringandrecord keeping.The software part of the automation comprisingofbatchdatastorage for future reference, process and parametersmonitoring, alarmhistory,batch report trend printout (graphicalreport)batchreportexcelexportandformatted printouts, real time trends,alarmdiagnoseassistance,faultanalysisassistance for maintenance etc. The automationssuchthatanyerrorgenerated during the process should be displayed/informed on screen and recorded in the print. Allinterruptionsandfailuresmustbeindicatedthroughaudiovisualalarms.When the door is not closed and sealed,thesterilizationchambershallnotgetheated and the pressure in the sterilization chamber shallnot increase and also give an alarm. The sealing hollow gasketfordoorswithchamberofhightemperature resistance.When the sealing door on one side is closed, the sealing door on the other side can be opened after end of sterilisation cycle, which ensures effectiveisolation.Whenpoweriscutoff,thevalveshouldhaveaprovisiontobemanuallyopenedtoreleasethepressureinthesterilizationchamber.Monitoring system of autoclave must display the real-time monitoring of the equipment bytheusertodisplayandrecordthebasicoperatingparametersoftheequipment,time,temperature,pressureandothercontentsofdifferentstages.Operatingparametersbeeasytosetandeasytochangeprogrammable cycle.A series of automatic alarms to monitor abnormal process conditions havetobepresent.Completedoorterlockprogrammingsystemtobepresent.Undernocircumstancesshouldtheoperatorormaintenance personnel be able to modifythepermanentdatathesetprogramdisplayrunning timeandremainingtime.Thesterileairsystemusea0.2micronsterilefiltertoensurenosecondarycontamination.Allaccessorieslikeloadingandunloadingtrolleys/carriages (minimum 4 nos, perautoclave) including loading cabins to be quote withthe main offer.Operating voltage: 415V, 50Hz, three phase.

The SAMBION Machine is manufactured keeping in mind the growing needs of the modern hospitals. The efficiency of sterilization and the safety of the operator, environment and the machine alike are of paramount importance. Understanding the working of the machine through this User Manual will give the operating staff and the concerned engineers a better understanding of the functioning of the machine during any stage of its usage.

The SAMBION machine comes loaded with a ‘Fully Automatic Mode’ of operation through a specially designed PLC (Programmable Logic Control) panel and choice of selecting operation cycle, depending upon type of load.

The indigenously designed and manufactured easy pneumatically operated vertical sliding door with interlocking feature is the standout feature of the machine. Over 25 years experience of SAMBION in the field of Medical Equipment have made the machine logically programmed to meet all of the foreseeable & emergency conditions that may be encountered during the working of the machine.

Machines manufactured by Rockwell Industrial Plants Limited at Mohali, Punjab, India under the SAMBION brand come after a series of rigorous performance tests that meet the most stringent working conditions. All the manufacturing processes and procedures are strictly as per the Good Manufacturing Practices (GMP). Other than that, performance tests conducted are in-line with the ISO9001 and ISO13485 norms. The safety features included in the machines are tuned to the requirements of the CE Certification.

The SAMBION Machine is manufactured keeping in mind the growing needs of the modern hospitals. The efficiency of sterilization and the safety of the operator, environment and the machine alike are of paramount importance. Understanding the working of the machine through this User Manual will give the operating staff and the concerned engineers a better understanding of the functioning of the machine during any stage of its usage.

The SAMBION machine comes loaded with a ‘Fully Automatic Mode’ of operation through a specially designed PLC (Programmable Logic Control) panel and choice of selecting operation cycle, depending upon type of load.

The indigenously designed and manufactured easy pneumatically operated vertical sliding door with interlocking feature is the standout feature of the machine. Over 25 years experience of SAMBION in the field of Medical Equipment have made the machine logically programmed to meet all of the foreseeable & emergency conditions that may be encountered during the working of the machine.

Machines manufactured by Rockwell Industrial Plants Limited at Mohali, Punjab, India under the SAMBION brand come after a series of rigorous performance tests that meet the most stringent working conditions. All the manufacturing processes and procedures are strictly as per the Good Manufacturing Practices (GMP). Other than that, performance tests conducted are in-line with the ISO9001 and ISO13485 norms. The safety features included in the machines are tuned to the requirements of the CE Certification.

The SAMBION Machine is manufactured keeping in mind the growing needs of the modern hospitals. The efficiency of sterilization and the safety of the operator, environment and the machine alike are of paramount importance. Understanding the working of the machine through this User Manual will give the operating staff and the concerned engineers a better understanding of the functioning of the machine during any stage of its usage.

The SAMBION machine comes loaded with a ‘Fully Automatic Mode’ of operation through a specially designed PLC (Programmable Logic Control) panel and choice of selecting operation cycle, depending upon type of load.

The indigenously designed and manufactured easy pneumatically operated vertical sliding door with interlocking feature is the standout feature of the machine. Over 25 years experience of SAMBION in the field of Medical Equipment have made the machine logically programmed to meet all of the foreseeable & emergency conditions that may be encountered during the working of the machine.

Machines manufactured by Rockwell Industrial Plants Limited at Mohali, Punjab, India under the SAMBION brand come after a series of rigorous performance tests that meet the most stringent working conditions. All the manufacturing processes and procedures are strictly as per the Good Manufacturing Practices (GMP). Other than that, performance tests conducted are in-line with the ISO9001 and ISO13485 norms. The safety features included in the machines are tuned to the requirements of the CE Certification.