Rockwell Industrial Plants Limited

Fully automatic PLC or Microprocessor controlled Horizontal Rectangular Autoclave (Steam Sterilizer), floor mounted with pre and post-vacuum treatment and with loading equipment. 200-250 ltrs capacity, operatable at 121°C at 15 PSI pressure 
Door: The sterilizer supplied should be supplied with automatic sliding double door (electrically controlled) alternatively pneumatically controlled can be given, with door safety features.  
Door Safety Systems:
Pressure sensor system should be available in the chamber to monitor the chamber pressure. Chamber should be completely depressurized before the door seal is retracted by vacuum  
Door chamber should not be opened when chamber is pressurized.
 A mechanical safety edge stops the door if it is obstructed while closing, thus protecting operator & loading equipment 
 A cycle should not start if the door is open or not properly locked.  
The door seal should be made of silicon rubber gasket & on commencement of the process the door gasket is pressed against the rear force of the door by steam/air to ensure the door remains closed during the process. 
The Sterilizer should be supplied with Automatic (Manual opening in case of automatic mechanism failure) vertical sliding door. Construction:        Chamber & Doors: The chamber and doors should be made of solid, high quality 316L Stainless steel. The chamber should be jacketed to ensure the temperature uniformity in chamber with multiple heaters. Specify the number of heaters. The chamber floor is slightly sloped towards an internal drain to facilitate drainage. A stainless steel mesh strainer should be provided to protect the drain port from blockage by debris. The chamber is mounted on a stainless steel framework with height adjustable feet.Surface Treatment: Surface Treatment: The internal surface should be electro-chemically treated or mechanically treated for high quality smooth finish to facilitate cleaning. The resultant surface should be polished with 1.25 μm or less fineness to protect against corrosion. The internal corners should be rounded off to facilitate efficient cleaning. Insulation:  The sterilizer jacket and door should be completely insulated to keep the autoclave cool on the outside. The insulation should be completely encased in a rigid removable sheet housing.Jacket  The jacket should be made of 316L quality stainless steel with pressure gauge / digital display of jacket pressure Steam Generator: The sterilizer should have inbuilt steam generator of adequate capacity. In inbuilt steam generator should be made of 316L quality stainless steel The steam generator should have chloride free mineral wool/mineral glass wool of thickness 25 mm to 50 mm insulation with SS 316 or Aluminum. It should have a built in thermostat, pressure safety valve & water level glass gauge inspection device or water level indication on screen visible from service area. The heating element should be of sufficient capacity to make the sterilization process faster with maximum cycle time of 45-50mins in pre vacuum. It should also have the automatic blow down valve & degassing system for feeding water to steam generator. Pipes, Valves and Components: Pipes, Valves and Components: All the hot piping system should be made of Stainless Steel other pipes should be made of Stainless Steel / Brass / Copper All the process valves should be stainless steel or Copper Valves or Red Brass Valves & should be pneumatically/electrically operated piston valves for longer trouble free operations. All the non-standard components should be non-proprietary & should be easily sourced

We are a noteworthy organization in the domain, engaged in providing high quality range of Hphv High Speed Autoclaves. The offeredhigh speed autoclaveis examined before deliver it to our customers in order to ensure its quality. Moreover, thesehigh speed autoclavesare designed at our state-of-the-art manufacturing unit under the direction of our trained professionals by utilizing the best quality basic material and leading technology. We offer these high speed autoclavesto our customers’ at most affordable prices.

Features:

• Durability
• Compact design
• High functionality

Specifications:

• Type: Horizontal rectangular or cylindrical
• Capacity: from 75 L to  4500 L  and beyond
• All inner parts are of Stainless steel quality 304 or above
• All outer body parts are SS or powder coated
• Fully automatic PLC control panel with online printer
• Short start up time
• Option to operate on: 121 or 1340C
• Fitted with heavy duty vacuum pump
• Over 99% of air expulsion through purging
• 8 programmable  cycles option for varying load i.e
• Pre start cycle
• Leakage test
• Bowie dick test
• 2-3  cycles for different loads 1210C
• 2-3 cycles for different loads 1340C
• Sliding door mechanism (Double / Single) motorized
• High quality silicone gasket

SPECIFICATIONS:

Ø  All inner parts are of Stainless Steel quality AISI 304/  316/ 316L/ 316Ti or above (as per Customer’s Choice)

Ø  All outer body parts are SS and/or Powder Coated

Ø  Fully automatic (MULTIPLE CYCLES) PLC control panel with online printer

Ø  COLORED TOUCH-SCREEN HMI System

Ø  Short start up time

Ø  Option to operate on 121 or 134⁰C (Any Temperature)

Ø  Fitted with heavy duty water ring vacuum pump

Owing to our rich industry practice and knowledge, we are occupied in offering High Pressure High Vacuum Steam Autoclaves. The offeredvacuum steam autoclaves are provided in several customization options according to the customer’s requirements. These vacuum steam autoclaves are designed from high grade material and universally accepted technology, our vacuum steam autoclaves are examined by our experts in order to assure its quality. Our customer can take these vacuum steam autoclavesat reasonable rates.

Features:

• Longer service life
• High strength
• Optimum performance

Specifications:

• Type: Horizontal rectangular or cylindrical
• Capacity: from 75 L to  4500 L  and beyond
• All inner parts are of Stainless steel quality 304 or above
• All outer body parts are SS or powder coated
• Fully automatic PLC control panel with online printer
• Short start up time
• Option to operate on: 121 or 1340C
• Fitted with heavy duty vacuum pump
• Over 99% of air expulsion through purging
• 8 programmable  cycles option for varying load i.e
• Pre start cycle
• Leakage test
• Bowie dick test
• 2-3  cycles for different loads 1210C
• 2-3 cycles for different loads 1340C
• Sliding door mechanism (Double / Single) motorized
• High quality silicone gasket

The SAMBION Machine is manufactured keeping in mind the growing needs of the modern hospitals. The efficiency of sterilization and the safety of the operator, environment and the machine alike are of paramount importance. Understanding the working of the machine through this User Manual will give the operating staff and the concerned engineers a better understanding of the functioning of the machine during any stage of its usage.

The SAMBION machine comes loaded with a ‘Fully Automatic Mode’ of operation through a specially designed PLC (Programmable Logic Control) panel and choice of selecting operation cycle, depending upon type of load.

The indigenously designed and manufactured easy pneumatically operated vertical sliding door with interlocking feature is the standout feature of the machine. Over 25 years experience of SAMBION in the field of Medical Equipment have made the machine logically programmed to meet all of the foreseeable & emergency conditions that may be encountered during the working of the machine.

Machines manufactured by Rockwell Industrial Plants Limited at Mohali, Punjab, India under the SAMBION brand come after a series of rigorous performance tests that meet the most stringent working conditions. All the manufacturing processes and procedures are strictly as per the Good Manufacturing Practices (GMP). Other than that, performance tests conducted are in-line with the ISO9001 and ISO13485 norms. The safety features included in the machines are tuned to the requirements of the CE Certification.