Rockwell Industrial Plants Limited

·         Vertical Autoclave - Steam jacketed

chamber volume 60 Liters, 40 Litters, 20 Litters 
Should have a triple walled construction and steam jacketed type. (Operating a vacuum autoclave, medical waste shall be subjected to a minimum of three pre-vacuum pulse to purge the autoclave of all air.)The working chamber, steam jacket, outer chamber and the lid should be made of SS 316 grade.Should have water inlet and outlet valves.Should have a water level gauge.Should have gauges for measuring inner and outer steam pressure.Should have an inner temperature indicator.Should have automatic pressure control switch, safety valve and eject valve.Should have joint-less silicone gasket, with BIS ratingShould have automatic low water protection (cut off with audible alarm) and should not use highvoltage earthling system.Should have 121oC working temperature at 15 psi pressure per autoclave residence time of notmore than 45 minutes or 135oC working temperature at 31 psi pressure per autoclave residencetime of not more than 30 minutes. The air removed during the pre-vacuum, cycle should bedecontaminated by means of HEPA and activated carbon filtration, steam treatment, or any other method to prevent release of pathogenChamber volume for 60 Liters should be approximately 375mm diameter and 550mm depth. For40 Liters should be approximately 325mm diameter and 500mm depth. For 20 Liters should beapproximately 275mm diameter and 350mm depthShould be operated in 3 phase mains 440 volts power supply / 220-240 V ac 50 Hz input power supply.Should have foot operated lid opening with radial locking lidShould have vacuum system with minimum vacuum of 6 inches mercury ( - 0.2 kg/ cm2)Should supply minimum 2 nos of bins of compatible & suitable size for autoclave.Water inlet and outlet pipe should be provided and connections should be done.The piping and the fittings are of stainless steel and brass.Epoxy powder coated compatible stand to place AutoclaveSpore testing: The autoclave should completely and consistently kill the approved biologicalindicator at the maximum design capacity of each autoclave unit. Biological indicator for autoclaveshall be Geobacillusstearothermophilus spores using vials or spore Strips; with at least 1X106 spores.The pressure test certificate should be submitted with the bid.

Autoclave with microprocessor control.

Autoclave with top-loading (vertical type).

Built-in electric steam generator and air compressor.

Sterilization chamber capacity not less than 75 L.

Sterilization chamber made of stainless steel AISI 316/316L or higher-grade steel.

Insulated sterilization chamber.

Adjustable timer, range not less than 10–60 minutes.

Adjustable temperature, operating range from 105°C to 134°C or wider.

Maximum sterilization pressure not less than 2 bar.

Safety system components, at minimum: thermostat, pressure relay, valves.

Air intake system filters.

Automatic door lock under high and low pressure.

Pre-set standard sterilization programs.

Door safety lock during sterilization.

Alarm signals, at minimum: power failure, low water level, door not closed, pressure/temperature out of range, cycle failure, and cycle completion.

Built-in or external printer.

Stainless steel electric steam generator with automatic water filling from tank.

At least one (1) stainless steel–sheathed thermocouple sensor in the sterilization chamber.

Over-voltage and over-current protection.

Dimensions: height ≤1100 mm; width and depth ≤800 mm.

Power Supply

220 V ±10% or 380 V ±10%, 50/60 Hz, according to standards of the Republic of Uzbekistan.

Accessories, Spare Parts, Consumables

Operation and maintenance manuals.

One water filter set (sediment filter + carbon microfilter). Delivery shall include three (3) spare filters of each type.

One (1) transport trolley with mounting stand for baskets and buckets.

Three (3) compatible stainless steel wire baskets for various sterilization types.

Three (3) compatible stainless-steel sterilization drums (bix) with lids.

At least one (1) spare air intake filter.

At least ten (10) biological indicators.

At least ten (10) complete Bowie-Dick test packs.

At least two (2) rolls of chemical indicator tape.

Emergency tool for opening the autoclave in case of power outage (if applicable).

All standard accessories, consumables, tools, cleaning and lubrication materials necessary for equipment operation.

The supplier (if necessary) must complete the equipment (taking into account the specifics of the proposed model) with all the necessary parts, components, materials (the cost of which should be included in the tender offer) for assembly, installation and commissioning at the workplace. Completeness should ensure the full functioning of the declared equipment.

The SAMBION Machine is manufactured keeping in mind the growing needs of the modern hospitals. The efficiency of sterilization and the safety of the operator, environment and the machine alike are of paramount importance. Understanding the working of the machine through this User Manual will give the operating staff and the concerned engineers a better understanding of the functioning of the machine during any stage of its usage.

The SAMBION machine comes loaded with a ‘Fully Automatic Mode’ of operation through a specially designed PLC (Programmable Logic Control) panel and choice of selecting operation cycle, depending upon type of load.

The indigenously designed and manufactured easy pneumatically operated vertical sliding door with interlocking feature is the standout feature of the machine. Over 25 years experience of SAMBION in the field of Medical Equipment have made the machine logically programmed to meet all of the foreseeable & emergency conditions that may be encountered during the working of the machine.

Machines manufactured by Rockwell Industrial Plants Limited at Mohali, Punjab, India under the SAMBION brand come after a series of rigorous performance tests that meet the most stringent working conditions. All the manufacturing processes and procedures are strictly as per the Good Manufacturing Practices (GMP). Other than that, performance tests conducted are in-line with the ISO9001 and ISO13485 norms. The safety features included in the machines are tuned to the requirements of the CE Certification.

Top loading steam sterilizer with integrated steam generator for disinfecting hospital and laboratory equipment.

"Link to the proposed model:

The participant must provide a link to the proposed model on the Manufacturer's website in English."

Technical specifications:

Autoclave with microprocessor control.

Mono-phase or three phase electrical source

Top loading autoclave, single door

Built-in electrical steam generator

Sterilization chamber capacity not less than 75 liter and/or 1 STU

Sterilization chamber of AISI 316/316L stainless steel or better steel

Isolated sterilisation chamber

Adjustable timer, range not smaller than 10 to 60 minutes

Control panel shall be provided with power on/off switch, digital display window, door control, touch sensitive cycle selection pads, instrumentation and printer controls

"Control panel shall display at least:

a. Temperature, Pressure, Working Time, Alarms.

b. Equipment status and alarms.

At least the following cycles available: solids; glassware materials; liquids; vacuum test and Bowie-Dick test Adjustable temperature, working range not smaller than from 115° up to 134°C

Sterilization max pressure of at least 2 bar

Safety systems, at least: thermostat, pressure switch, valves

Filters for air intake system

Automatic door block in high and low pressure conditions

Pre-defined standard sterilization programs

Safety door lock during sterilization

Alarms for at least: power failure, low water, door not closed, pressure and/or temperature out-limits, sterilization cycle failure and end of sterilization cycle

Integrated or external printer

Electrical steam generator made of stainless steel with automatic water fill from reservoir

At least one (1) thermocouple sensor with stainless steel sheath in the sterilization chamber

Protections against overvoltage and overcurrent line condition

Power supply:220 V ± 10 % or 380 V ± 10 %, 50/60 Hz, fitting with the country's standard

Components, spare parts, consumables:Software licenses and user and maintenance manuals

Water treatment system with three (3) sets of spare filters or adequate

One (1) transport trolley with fitting rack for the baskets and buckets

Three (3) compatible stainless steel wire baskets for different sterilization applications

Three (3) compatible stainless steel buckets with a lid

At least one (1) air intake spare filter

At least ten (10) rolls of compatible printing paperAt least ten (10) complete Bowie-Dick test sets

At least two (2) rolls of chemical indicator tape

Emergency tool to open the autoclave in case of electricity breakdown (if required)